MexxBot Pal · Cobot palletising cell

A complete cobot palletising cell. Genuine ABB, ready to stack.

ABB's PoWa cobot on its pedestal, two pallet stations, an SMC vacuum gripper and ABB's palletising app on the FlexPendant — integrated, commissioned and supported by Mexx. Add our 2 m infeed conveyor and it's a turnkey station, from the end of your line to a full pallet.

From$77,100+ GST · complete cell
or about $356 a week on business finance (5 yrs at 7.49% p.a., ex GST, subject to approval)
ABB RobotStudio simulation of the MexxBot Pal cell. Shown with the optional infeed conveyor and area scanners.
Speed
7 cartons a minute* — 10 kg cartons in collaborative mode. 12 a minute in high speed mode.* Indicative. Depends on the size and weight of your boxes.
A full pallet
96 cartons in about 14 min — collaborative mode. About 8½ min in high speed mode.
Stack height
Up to 2.1 m — pallet height, with no lift column
No stopping
Two pallet stations — swap a full pallet while the other one builds
Figures from ABB's RobotStudio simulation of this cell, checked by our engineers: PoWa 16 on a 900 mm pedestal, 5 kg vacuum gripper, 10 kg cartons of 320 × 260 × 250 mm, 96 to an Australian 1165 × 1165 pallet. Collaborative mode runs on the OmniCore E10; high speed mode on the OmniCore C30 with area scanners. Your rate depends on your product, pattern and arm, and we confirm it in your quote.
The cell

Everything you need to start stacking

Not just a robot arm. The MexxBot Pal is a complete palletising cell, built and commissioned by Mexx around a genuine ABB cobot.

Standard in every cell

  • ABB PoWa cobot16, 20 or 30 kg payload · 1.96, 1.67 or 1.35 m reach
  • 900 mm robot pedestalSets the arm at the right height to build full pallets
  • Two pallet stationsSized for Australian 1165 × 1165 pallets, stacked up to 2.1 m high
  • SMC vacuum gripperMedium 200 × 120 mm, matched to your cartons
  • OmniCore E10 controller with SafeMove CollaborativeRuns beside your team in collaborative mode
  • FlexPendant with ABB's palletising appPattern designer, product recipes and reachability check

Options

  • 2 m infeed conveyor with box sensor + $9,800 + GSTThe sensor tells the robot a box is in position and ready to pick. Makes the cell a turnkey station.
  • High speed mode: OmniCore C30 with dual area scannersAbout 12 cartons a minute, against 7 in collaborative mode (10 kg cartons)
  • Large or custom gripperThe 300 × 180 mm gripper can pick two light cartons at once, or we build one for an odd-shaped product
  • Delivery, installation and trainingQuoted for your site
There's no lift column. The arm on its 900 mm pedestal stacks pallets up to 2.1 m high, and we confirm the height for your product and arm in your quote.
How fast is it?

7 a minute beside your team. 12 at high speed. Double it with light cartons.

Rates are for 10 kg cartons, picked one at a time. Packing something light, like a 1 kg carton of rice crisps? The large gripper can pick two at once, so every cycle moves twice the cartons.

ModeOne carton per pick10 kg cartonsTwo cartons per pickLight cartons, large gripper
Collaborative modeOmniCore E10 · beside your team7 a minute*/min*up to 14 a minute*/min*
High speed modeOmniCore C30 + area scanners12 a minute*/min*up to 24 a minute*/min*

Need more than that? Pick the step that fits your line.

Step 1 · This page

MexxBot Pal cell

Collaborative mode. One ABB PoWa cobot working safely beside your team.

7 cartons/min*14 with two per pickFrom $77,100 + GST
Step 2

Want faster?

High speed mode. The same cell on the OmniCore C30, with area scanners that slow the cobot when someone comes close.

12 cartons/min*24 with two per pickFrom $95,200 + GST
Step 3

Two MexxBot Pal cells

Two collaborative cells for two lines or two feeds. Each runs on its own, so a breakdown never stops both.

14 cartons/min*2 cells × 7From $154,200 + GST
Step 4

Mexx industrial cell

A full industrial robot cell inside guarding, engineered by Mexx for high-speed lines.

Built for your lineWhole rows per pickQuoted to suit
Mexx industrial robotic palletising cell: ABB industrial robot with vacuum layer gripper stacking bottles onto two pallets inside yellow safety guarding
Step 4 · Mexx Robotic Palletising Module

When a cobot isn't enough, we build the full industrial cell.

An ABB industrial robot with a Mexx vacuum gripper picks whole rows or groups from the conveyor. Single or dual pallet stations, guarding and light curtains, and a central HMI for recipes and changeovers.

Designed, built and commissioned by Mexx on the Gold Coast.

* Indicative. Rates come from ABB's RobotStudio simulation of this cell with 10 kg cartons, checked by our engineers, and are rounded to the nearest whole carton. Two-per-pick rates need light cartons and the large gripper, with both cartons and the gripper inside the arm's payload. Most lines run several box sizes and weights, so we work out your real rate with you. Step 2 price is the PoWa 20 in high speed mode; Step 3 is two collaborative cells. All before options.
Will it suit my line?

Check your cartons in two minutes

Tell us your carton, pallet and line speed. You'll see the cell, the speed, the price and the weekly finance straight away, worked out from ABB's simulations of this cell. Want proof? We'll then run a full ABB RobotStudio simulation of your own pallet, free.

1 Your details

Why we ask first: so there's no catch at the end. When you press Check my line, your details and answers come to Mexx and we email you a copy of the result. We may call once to talk it through. News emails only if you tick the box below.

2 Your carton
3 Your pallet
4 Your line
The software

ABB wrote the palletising software. We build the cell around it.

ABB's palletising app runs on the FlexPendant. Your team sets up a new product by entering the box size, choosing the pallet and drawing the pattern — no code. ABB says it cuts programming and engineering time by up to 80%.

  • Draw the pallet pattern on the pendantDrag boxes into place for each layer, odd and even layers alternate
  • Save a recipe for every productBox size, weight, how it arrives on the conveyor and which side the label faces
  • Up to 4 pallets and 2 infeedsSlip sheets between layers, and picking more than one box at a time
  • Reachability check before you runThe app confirms the robot can reach every position in the pattern
  • A real joystick to jog the armPoint it where you want it and teach the position
ABB palletising app pattern designer showing boxes laid out on a pallet
Pattern designerLay out each layer by placing boxes on the pallet.
ABB palletising app recipe configuration with box dimensions, conveyor position and label side
Product recipeSet the box size, weight, conveyor position and label side.
ABB palletising app production screen showing placed and next boxes on the current layer
ProductionGreen boxes are placed, yellow are next. Pause or resume any time.
ABB palletising app product summary showing box count, number of layers, pallet height and pallet weight for an example recipe
SummaryBefore you run, see the box count, layers, and the height and weight of the full pallet. Example recipe shown at 1.57 m. The cell stacks up to 2.1 m.
Screens: ABB palletising app on the FlexPendant. Images courtesy of ABB.
Why the price surprises people

Not a budget cobot. A genuine ABB Cobot.

Plenty of collaborative robots are built on cut-down, "collaborative-only" platforms. The MexxBot Pal isn't one of them.

Underneath is ABB's OmniCore controller, the FlexPendant your operator holds, and the RobotWare motion software — the exact control stack that runs ABB's industrial robots on production lines worldwide.

What you're getting is industrial-grade ABB robotics in a collaborative body — at a price that, frankly, surprised us when the numbers came back.

MexxBot Pal ABB PoWa cobot palletising cartons beside a conveyor with area scanners
Build & price

Configure yours — we'll take it from there

Every cell includes the pedestal and two pallet stations. Pick the arm, speed, gripper and conveyor, see the indicative price, then send it to us to confirm the exact build.

1 Choose the arm
2 Choose how it runs
3 Choose the gripper
SMC vacuum gripper

SMC vacuum gripper, matched to your product. Need something for an odd shape or a heavier load? We'll build a custom one.

4 Infeed conveyor
Return on investment

What does it pay back on your line?

The cell takes over the lifting, but someone still changes pallets, wraps them and keeps the line fed. Set your shifts and how much of a person's time the cell still needs.

Estimate only. Fully loaded cost means wages, super, payroll tax, WorkCover, leave and on-costs, not the base wage. Uses your build price ex GST from Build & price above, and excludes delivery, installation, servicing, power and air. If your line runs faster than the cell can stack, you'll still need someone for the overflow — talk to us.
–mo
Estimated payback period
Labour freed per year–
5-year net saving–

Per week: by hand, or a MexxBot Pal on finance

Even while you're paying it off, the cell costs less each week than doing the job by hand.

By hand1 operator at your loaded cost
–
MexxBot Pal on financeFinance plus the operator time you keep
–
You keep about – a week while it's on finance, and about – a week once it's paid off.
Finance is indicative: 5 years at 7.49% p.a. (the lowest advertised equipment finance rate we found, money.com.au, 11 Oct 2026), no balloon, on your build price ex GST. Your rate depends on lender approval. Labour is your loaded cost ÷ 52 weeks per shift. Excludes delivery, installation, servicing, power and air.
Enquire

Send us your build

Add your details and we'll confirm the exact configuration, a firm quote, and next steps. Your selections above come through with it.

100%
BACK

A 100% money-back guarantee

It's ABB. We've seen these arms perform, and we stand behind every one — so the MexxBot Pal is backed by a 100% money-back guarantee. If it doesn't do what we said it would, you're not stuck with it.

Read the full guarantee terms →
In the box

What every MexxBot Pal cell includes

Manipulator
ABB PoWa CRB 192016, 20 or 30 kg · IP67 base
Cell
900 mm pedestalTwo AU pallet stations
Controller
OmniCoreE10 collaborative mode / C30 high speed mode
Pendant
FlexPendant 10 mWith ABB's palletising app
Safety
SafeMove CollaborativeArea scanners with the C30 option
Motion
Advanced robot motionCollision detection + avoidance
Tooling
SMC vacuum gripperLarge & custom options
Warranty
ABB Standard Warranty+ 100% money-back guarantee
Mexx Engineering Pty Ltd
Who stands behind it

MexxBot is a product of Mexx Engineering.

Mexx Engineering has been an ABB Authorized Value Provider for over 18 years and is a Kemppi Authorized Distributor, working in industrial robotics integration, EPCM and factory automation from Arundel on the Gold Coast. The robot is ABB. The engineering, integration, commissioning, training and ongoing Australian support are ours.

ABB Authorized Value Provider
ABB Authorized Value ProviderABB’s premium partner status, for over 18 years.
Kemppi Authorized Distributor
Kemppi Authorized DistributorGenuine Kemppi welding equipment and support.
ISO 9001ISO 45001AS9100
Certified by ATLASMexx Engineering’s quality, safety and aerospace certifications.
(07) 5571 5733 [email protected] 28 Harrington St, Arundel QLD 4214 ABN 58 121 994 563 mexx.com.au →

Ready to talk it through?

Tell us your product and your line, and we'll confirm the right arm, gripper and conveyor — and a firm quote.

Send an enquiry
Mexx Engineering Pty Ltd · ABN 58 121 994 563 · ABB Authorized Value Provider · Kemppi Authorized Distributor